Capabilities
DfMA
Design for Manufacturing & Assembly

69 Carter Lane

North London Heat & Power Plant Enabling

Sydenham Hill

Camden Lock

Kitchener Barracks
Practical Innovation That Improves the Build
At Byrne Group, we apply DfMA principles with precision and purpose—integrating off-site methods where they provide clear benefits to quality, safety, and programme delivery. Rather than taking an “off-site only” approach, we use a hybrid model that adapts to each project’s unique requirements, delivering the right solution in the right place at the right time.
From prefabricated rebar cages and precast concrete to temporary works assembly, our use of DfMA helps de-risk projects and accelerate progress without compromising quality.
Seamlessly Integrated Across the Project Lifecycle
This connected approach improves collaboration, streamlines programmes, and supports consistent delivery across even the most demanding sites.
Supporting Structural Delivery and Fit-Out
Our DfMA strategies enhance delivery across the Byrne Group’s core capabilities:
DfMA also benefits our Fit-Out projects, where precision-built components can be installed quickly and with minimal disruption.
On New-Build sites, we integrate DfMA where it supports complex sequencing or live-site challenges.
It pairs with our Consolidation Centre to support just-in-time delivery and controlled asset tracking.
Within Refurbishment projects, it helps reduce on-site activity, especially in occupied or sensitive spaces.
Proven on Complex Projects
Safer, Faster, and More Predictable
Our DfMA capabilities have supported the successful delivery of major infrastructure and commercial projects including:
- Heathrow Terminal 2B
- Bloomberg European Headquarters
- Paddington Crossrail Station
Each benefited from reduced on-site labour, safer working conditions, and improved control over quality and programme.
Built Better by Design
DfMA isn’t just a construction method—it’s a mindset. Byrne Group brings the tools, expertise, and flexibility to apply it with purpose across the build.


